Eliminate Bottlenecks
in Distribution Centers
Engineered to protect uptime in High-Volume Distribution Centers
Busy distribution environments demand precision, consistency, and speed. When forklift battery changes are slow, inconsistent, or unsafe, the ripple effect hits takt time, labor efficiency, and overall output.
This multi-shift battery management system is purpose-built to drastically reduce these issues. It delivers controlled, ergonomic, and repeatable battery charging and changing, designed specifically for high-volume, multi-shift applications.
Built For High-Volume Distribution
The BBE is designed for multi-shift, high-duty-cycle applications supporting lean manufacturing initiatives and integrating with existing safety programs. The system is entirely customizable to warehouse layout & battery type.
Tackle common issues that create bottlenecks
SHIFT CHANGE CONGESTION
SPACE CONSTRAINTS
LABOR SHORTAGES
Not sure where to start?
How it Works.
- Precision-guided battery extraction & placement.
- Controlled transfer to reduce equipment damage.
- Engineered steel construction for multi-shift use.
- Configurable layouts to fit existing battery rooms.
- Compatible with common forklift fleets used in DCs.
Every movement is intentional. Every change cycle is consistent. The result is a predictable performance that your production schedule can rely on.
System features that make this possible:
- Electric transfer carts
- Multi-level racking
- PLC-controlled positioning
- Dual-side staging
- High-density battery storage
Because of the system’s smaller footprint, it can dramatically reduce the space needed for battery management, directly improving uptime, reducing costs for battery room labour, and improving safety metrics. As automation increases, so do these production metrics. A forklift battery-changing system like the Battery Bull Electric can save you 46 hours per week in labour costs.
In any distribution center, the cost per case drives decisions. The downtime reduction this system provides drastically improves workflow for operators, saving them valuable time and reducing the overall cost per case for 3Pls.
ProctEr & Gamble
Distribution Center 2025
The Before
The Design
Forklifts
Levels of Racking
Transfer Carts
%
Increase in Productivity
Our latest BBE, built for a distribution center application, was for Procter & Gamble in Missouri. Their single-level, single-cart system increased productivity by 70%. Replacing a standard manual setup, this system not only improved productivity but also reduced operator risk.
The Final Product
Here’s What Our Clients are Saying..
Great experience working with Carney! Prompt replies, great quality products! They make it easy for me to do business with them.The team at Carney is always quick & efficient. As a supplier, I love recieving order confirmations
An awesome company to work with. I’ve been using their systems for years and wouldn’t go to anyone else. Far superior to anything else on the market.
Excellent design and supplier of battery handling equipment!
Good local Service
Quick & efficient, I love recieving order confirmations, no complaints here.
Why A BBE?
You need a BBE if you’re a operations manager that:
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Has a large fleet of battery-powered vehicles/services in use,
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Downtime directly impacts your throughput and productivity,
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You’re looking to maintain safety and ergonomic standards, and
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Space and operational costs are a significant daily challenge.
To keep your fleet running 24/7,
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Reducing change times
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Eliminating manual lifting
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and improving battery room throughput
Get a layout evaluation
Get in Touch
Office: 1 (905) 564-0303
Toll Free: 1 (866) THE-BULL
Fax: 1 (905) 564.0313
sales@carneybatteryhandling.com
Open Hours
Mon – Fri: 8:00 am – 4:30 pm
Our Office
14 Regan Road, Unit 2A
Brampton, Ontario
L7A 1B9 Canada