MAN-ABOARD BATTERY CHANGING SYSTEMS

Integrated Safety Systems and Proven Reliability for Faster and Accurate Battery Changes

BBE

Battery Bull Electric

The BBE Series man aboard Battery Bull offers new levels of performance, reliability and safety to support your high-volume and high-density industrial battery change requirements. This product is available as a single-level system, up to a 6-level system. The BBE is the industry’s only fully electric system with no hydraulics, which ensures maximum up-time and minimum maintenance.

Powerful, compact and energy efficient PLC controlled Variable Frequency Drives (VFD) are coupled with electric gearboxes to simultaneously power the lift and drive functions. The BBE is one of the few options in high-volume fully electric battery transfer cart.

To better suit the needs of our clients, CBH has also developed a semi-auto model and a fully automated man aboard battery changing system. 

  • Full logic-based AC power system gives improved responsiveness and control for your operator to deliver up to 15% reduction in change times
  • Powerful electromagnet allows for dual-sided loading and unloading
  • 3-6 stack racking configurations supporting 300+ batteries
  • Suited to fleets of 75+ batteries OR where floor space is at a premium
  • No hydraulic systems ensure oil leaks and/or spills are a thing of the past with the added benefit of reducing servicing requirements by up to 30% and energy consumption by up to 12%
  • 3-6 stack configurations optimize valuable floor space by allowing you to go up not out
  • Four integrated safety systems help you better manage risks of injury or equipment damage during every industrial battery change.
  • Powered lead rollers mean up to 25% faster changes with less wear and tear on key components when compared to comparable systems
  • Powerful and reliable 1,800lb Electromagnetic extraction system comes with a five-year warranty on the magnet assembly.
  • Acid-resistant powder coating protects your investment keeping it looking good and maximizing service life
  • Every battery transfer cart comes with dual roller-powered beds for pre-staging and faster changes
  • Operator-less fully automated models  available – see BBE-FA range
  • On-board battery watering system
  • On-board display panel mount for integration with battery fleet
  • Proximity safety sensors
  • Custom sizes to integrate into existing systems or confined spaces

BBH

Battery Bull Hydraulic

The BBH Series Battery Bull has long been proven in many applications around the world. Utilizing its hydraulic drive and lift system for single and double-tier configurations ensures that customers enjoy day-in and day-out battery-changing performance in medium to large fleets.

Hosting a logical user-friendly control panel, the BBH allows the operator to deliver faster, more consistent and accurate battery changes that will keep your truck fleet productive.

The BBH utilizes a double roller bed configuration and its powerful electromagnet with a drawbar pull of 1800 lbs. The BBH delivers the highest throughput in battery changing while maintaining a small footprint to help save your costly warehouse space.

All industrial battery changers employ tightly integrated safety systems that maximize the protection of your operator and minimize the likelihood of costly damage to your equipment.

  • Dual roller-powered beds for pre-staging and faster changes
  • Powerful electromagnet allows for dual-sided loading and unloading
  • Single and Double stacking racking configurations supporting up to 200+ batteries
  • Suited to fleets of 30+ batteries OR where change efficiency is critical
  • AC-powered hydraulic power systems control all lift, drive and battery movement functions for compact and dependable performance
  • Twin drive wheels ensure positive traction and reduce driveline stress in high throughput operations
  • The built-in transfer cart supports single or dual-sided battery stands up to two high to maximize your floor space utilization
  • Powered lead rollers mean up to 25% faster changes with less wear and tear on key components when compared to similar systems
  • Auto-leveling of the system through operation prolongs component life and simplifies battery changes
  • Powerful and reliable electro-magnetic with a drawbar pull of 1800lbs
  • Acid-resistant powder coating protects your investment keeping it looking good and maximizing service life
  • Integrated safety functions and emergency cut-outs to control risks and protect your workforce and infrastructure
  • Single and Double stacking racking configurations supporting up to 200+ batteries
  • Onboard battery watering system
  • Onboard display panel for integration into battery fleet management systems
  • Proximity safety sensors
  • Custom sizes available to fit your needs
  • Hydraulic powered mechanical battery safety stops on all powered roller beds
  • Forward/reverse travel interlock (when magnet is extended, cart will not move)
  • Motion safety sensors and light curtains

BBN

Battery Bull narrow

With its user-friendly and ergonomic controls, integrated safety systems and proven reliability, this narrow industrial battery changer will deliver efficient changes and reduce unwanted equipment damage. Its low maintenance requirements and robust design ensures it will deliver maximum uptime to keep your operations on track year after year.

The BBN is engineered specifically for light to medium-duty environments where high change efficiency, personnel safety and space savings are the critical measures.

Inheriting the proven hydraulic functions and powerful electromagnetic extraction of the large BBH series, the BBN’s battery transfer cart has a single-level single-roller bed change system that offers a compact footprint capable of meeting today’s needs.

  • Robust hydraulic drive and lift functions
  • Single-powered roller bed
  • Powerful electromagnet allows for dual-sided loading and unloading
  • Single stack racking-only configurations supporting up to 70 batteries
  • Suited to fleets of 10+ batteries
  • Compact single roller bed design optimizes footprint and increases productive warehouse space
  • Powerful hydraulic power assemblies and simple user controls ensure fast and accurate changes
  • Self-leveling hydraulic lift ensures better alignment, higher throughput and reduced equipment wear
  • Four integrated safety systems help you better manage risks of injury or equipment damage during operation.
  • Powered lead rollers mean up to 25% faster changes with less wear and tear on key components when compared to comparable systems
  • Powerful and reliable 1800 lbs electromagnetic extraction system comes with a 5 years warranty on the magnet assembly
  • Acid-resistant powder coating protects your investment keeping it looking good and maximizing service life
  • Optional magnet arm extension
Get in Touch

Office: 1 (905) 564-0303
Toll Free: 1 (866) THE-BULL
Fax: 1 (905) 564.0313

sales@carneybatteryhandling.com

Open Hours

Mon – Fri: 8:00 am – 4:30 pm

Our Office

14 Regan Road, Unit 2A
Brampton, Ontario
L7A 1B9 Canada

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