A global favourite, the battery tugger electric stands unmatched in the battery-changing industry today. Its durability is proven, with well-maintained units enduring decades of challenging conditions.
The Battery Tugger Electric, like any other piece of equipment, need to be maintained to ensure consistent performance and a long service life. Here are ten crucial maintenance steps to take to keep your battery changer in optimal condition:
1. Regular inspections: Take the initiative to conduct frequent visual inspections (at least once a month) to check for any signs of wear and tear or damage and ensure all parts are intact and functioning properly.
2. Clean the Tugger: Keep the battery tugger clean and free from dirt, dust, and acid. Use a damp cloth to clean it, and avoid using harsh chemicals that could damage the equipment.
3. Lubricate Moving Parts: Apply grease to all moving parts, such as sprockets and chains, to prevent friction and ensure smooth operation. Follow the BTE maintenance checklist for lubrication suggestions.
4. Examine Cables and Wires: Inspect all cables and wiring for signs of damage or fraying. The electric schematics are in our BTE operator manual. Replace any damaged cables immediately to prevent electrical failures or safety hazards.
5. Verify Operational Controls: Test the buttons on the pendant control to ensure they are functioning correctly.
6. Check Additional Features: Ensure all the optional safety features (if any) are working properly, such as the emergency stop button, safety beeper, and gate. Regular testing helps maintain a safe working environment.
7. Follow the Maintenance Guide and Operator’s Manual: Adhering to the maintenance schedule and the operator’s manual provided by Carney is crucial. This includes periodic servicing and professional inspections to address specific needs or recommendations, ensuring you’re always on the right track.
8. Train Personnel: Ensure that all operators and maintenance personnel are adequately trained in the use and upkeep of the Battery Tugger. Proper training helps prevent misuse and ensures that maintenance tasks are performed correctly.
9. Inspect Structural Integrity: Regularly check the tugger’s structural components, including the frame and chassis, for signs of damage or stress. Address any issues immediately to prevent structural failures.
10. Ensure the Tugger Matches Your Needs: Verify that the battery tugger suits your workload. For operations with up to 40 battery changes per day, ensure the tugger’s capacity and durability are aligned with your usage demands to avoid overworking the equipment and ensure optimal performance.
Implementing these practices will help maximize the lifespan of your battery tugger and keep it operating efficiently and safely for a very long time.
Not sure where to start? We’ll happily make suggestions. Get in touch with our service team at service@carneybatteryhandling.com